T
T/Cs a treatment charge made by galvanisers and refiners for their services.
T-Bend
0-,1-,2-, etc.
A mechanical operation
wherein a sheet sample is bent back upon itself with the
inside bend radius specified in terms of the sheet
thicknesses. Thus a 2-T Bend is a bend with an inside radius
equivalent to two times the thickness of the metal sheet
being tested.
Tack Welds
Small scattered welds made to hold parts of a weld in
proper alignment while the final welds are being made.
Taconite
-
WHAT
Natural mineral containing less than 30% iron. It is the primary ore used
in blast furnaces.
- WHY
Domestic supplies of iron-rich ores (greater than 50%
iron) were largely depleted in the 1940s, so integrated steel companies now
process the lower-grade taconite to make it useful.
Tailored Blanks
A section of sheet or strip that is cut-to-length and trimmed to match
specifications for the manufacturer's stamping design for a particular part.
Because excess steel is cut away (to save shipping costs), all that remains for
the stamper is to impart the three-dimensional shape with a die press (see Blanking).
Tandem Coating Line
A continuous coil coating line having
two or more coating machines and curing or baking ovens in the line so it is
capable of applying and curing two coats of paint in one pass through the line
Tandem Mill
A type of cold-rolling mill, the tandem mill imparts greater strength, a uniform
and smoother surface, and reduced thickness to the steel sheet. Unlike the
original single-stand mills, a tandem mill rolls steel through a series of rolls
(generally three to five in a row) to achieve a desired thickness and surface
quality.
Tantalum (Ta)
A by-product of tin processing, this refractory metal is used as a barrier to
corrosion of chemical processing and carbide cutting tools, and still-growing
use as electronic capacitors and filaments. Melts at 2415 degrees Fahrenheit.
Taper Section
A section made at an acute angle to a surface of interest, thereby achieving
a geometrical magnification of depth. A sectioning angle 5(degrees) 43 achieves
a depth magnification of 10: 1.
Tapping
Transferring molten metal from melting furnace to ladle.
Tarnish
Surface discoloration on a metal, usually from a thin film of oxide or sulfide.
Teeming
Pouring molten metal from a ladle into ingot
molds. The term applies particularly to the specific operation of pouring either
iron or steel into ingot molds.
Temper
- (1) In heat treatment, re-heating hardened
steel or hardened steel or hardened cast iron to some temperature below the
eutectoid temperature for the purpose of decreasing the hardness and increasing
the toughness. The process also is sometimes applied to normalized steel.
- (2) In tool steels, temper is sometimes used, but
unadvisedly, to denote the carbon content.
- (3) In nonferrous alloys and in some ferrous alloys
(steels that cannot be hardened by heat treatment), the
hardness and strength produced by mechanical or thermal
treatment, or both, and characterized by a certain
structure, mechanical properties, or reduction in area
during cold working.
It is the state of or
condition of a metal as to its hardness or toughness produced
by either thermal treatment or heat treatment and quench or
cold working or a combination of same in order to bring the
metal to its specified consistency. Each branch of the metal
producing industry has developed its own system of temper
designates. In flat rolled products including sheet and strip
steel, tin mill products, stainless strip, aluminum sheet and
copper base alloy strip; they are shown as follows:
- COPPER BASED ALLOYS (Cold Rolled) - B S Gage Numbers.
NOTE - Hardness is indicated condition, Hardness
varies with alloy changes.
Temper
Hardness
Annealed
......................................................................Commercially
Soft
Quarter Hard
................................................................One
Number Hard
Half Hard
.....................................................................Two
Numbers Hard
Hard Temper
................................................................Four
Numbers Hard
Extra Hard
....................................................................Six
Numbers Hard
Spring Temper
..............................................................Eight
Numbers Hard
Extra Spring Temper
.....................................................Ten
Numbers Hard
- SHEET STEEL (Low Carbon Cold Rolled) - Temper
Classifications.
Temper
Hardness
Full Hard .
....................................................................
.069 and thinner B 90 min.
.....................................................................................
.070 and thinner B 84 min.
Half Hard
.....................................................................
Approx. R/B 70/85
Quarter Hard
...............................................................
Approx. R/B 60/75
Soft Commercial Quality
.............................................. Approx. R/B 66
max.
Drawing Quality
...........................................................
Approx. R/B 55 max.
- STAINLESS STRIP STEEL (Cold Rolled Temper Classification) -
Type 301.
NOTE - The various stainless strip tempers are based on
specified minimum values for tensile strength or yield
strength or both. However, because of custom, both
distributors and customers alike rely on approximate Rockwell
readings for temper classification. To illustrate:
Temper (Type 301)
Rockwell
Tensile Psi
Soft ................................................
Approx. B 75/85 ...................... 110,000 Min.
Quarter Hard .................................. Approx. C
25/30 ..................... 125,000 Min.
Half Hard ........................................ Approx.
C 30/35 ..................... 150,000 Min.
Three Quarters Hard ....................... Approx. C 35/40
..................... 175,000 Min.
Full Hard ......................................... Approx.
C 40/45 ..................... 185,000 Min.
Extra Hard (Type 301) .................... Approx. C 45 min
.................... 200,000 Min.
Type 430 Soft ................................. Approx. B
75/85 ...................... 75/85,000
- STRIP STEEL (Low Carbon Cold Rolled) - Temper
Classifications.
Temper
Rockwell
Tensile
No. 1 Full Hard .................. .069 and thinner B 90
min. ..................... 80,000
........................................... .070 and
thicker B 84 min. ..................... 80,000
No.2 Half hard
............................................. B 70/85
....................... 64,000
No.3 Quarter Hard ...................................... B
60/75 ........................ 54,000
No.4 Skin Rolled .........................................
B 65 max. ..................... 48,000
No. 5 Dead Soft ..........................................
B 55 max.
- TEMPERED SPRING STEELS (Strip) - Temper indication is to
Rockwell Hardness only.
TIN MILL PRODUCTS (Steel) Temper Classifications - NOT
STANDARDIZED. FOR INFORMATION ONLY. (Not to be confused with
the Cold Rolled Strip Steel Temper Numbering System wherein
No. 1 Temper indicates Full Hard, while in the TIN MILL
Product Numbering System No. 1 Temper indicates a soft
condition.) The following Rockwell ranges are approx. only.
Temper-Number
Rockwell
- 30 T Scale.
Rockwell B Scale
No. 1 Temper ........................................ Aim
at 46/52 ............................ Aim at 45/53
No. 2 Temper ........................................ Aim
at 50/56 ............................ Aim at 51/59
No. 21/2 Temper ................................... Aim at
52/58 ............................ Aim at 53/62
No. 3 Temper ........................................ Aim
at 54/60 ............................ Aim at 56/66
No.4 Temper ......................................... Aim
at 58/64 ............................ Aim at 62/71
*No. 5 Temper ...................................... Aim at
62/68 ............................ Aim at 68/77
*No. 6 Temper ...................................... Aim at
62/73 ............................ Aim at 75/84
*NOTE: Tempers 5 and 6 are temper rolled from
re-phosphorized steel in order to develop desired hardness and
stiffness. The above temper classifications are used
principally by producing mills and can manufacture but are not
in general use in the sheet and strip industry.
Tension Leveling
A mechanical operation
wherein steel sheet, in coil form, is processed on a unit
that stretches the product beyond its yield point to impart
permanent deformation. The stretching operation assists to
flatten the sheet. Tension leveling is considered the
optimum process to achieve superior flatness
characteristics.
Telescoping
Transverse slipping of successive layers of a coil so that the edge of the coil is conical rather than flat.
Temper Brittleness
Brittleness that results when certain steels
are held within, or are cooled slowly through, a certain range of temperature
below the transformation range. The brittleness is revealed by notched-bar
impact tests at or below room temperature.
Temper Embrittlement
Brittleness that results when certain steels are held within,
or are cooled slowly through, a specific range of temperatures
below the transformation range. The brittleness is revealed by
notched-bar impact tests at or below room temperature.
Temper Mill
A type of cold-rolling mill, usually with only one or two stands, that finishes
cold-rolled, annealed sheet steel by improving the finish or texture to develop
the required final mechanical properties. By changing the rolls of the temper
mill, steel can be shipped with a shiny, dull or grooved surface.
Temper Rolling
Subjecting metal sheet or strip to a slight
amount of cold rolling following annealing (usually 1/2 to 1 1/2%) The operation
is performed to improve flatness, to minimize the formation of stretcher
strains, and to obtain a specified hardness or temper.
Also termed Pinch Pass or Skin Rolled.
Tempered and Polished
Spring Steel Strip
90/1.03 carbon range (Also known as clock spring steel.) This product, while
similar to general description under heading of Tempered Spring Steel Strip, is
manufactured and processed with great and extreme care exercised in each step of
its production. Manufactured from carbon range of .90/1.03 with Rockwell range C
48/51. Clock spring quality has been ground and polished with edges dressed. It
is usually supplied hard blue in color and has a wide range of uses, such as
coiled and flat mechanical springs, ignition vibrator springs, springs for
timing devices, springs for the electric and electronic fields, steel tapes,
rules, etc.
Tempered Spring Steel
Strip
Any medium or high carbon (excluding clock
spring) strip steel of spring quality which has been hardened and tempered to
meet specifications. Where specification calls for blue or straw color, same is
accomplished by passing through heat prepared at proper temperature depending on
color required. Blue is developed at approximately 600 (degrees) F.
Tempering
A process of re-heating quench-hardened or
normalized steel to a temperature below the transformation range and then
cooling at any rate desired. The primary purpose of tempering is to impart a
degree of plasticity or toughness to the steel to alleviate the brittleness of
its martensite.
Tensile Strength (Test)
(Also called Ultimate Strength) - Breaking strength of a material when subjected to a tensile (stretching) force. Usually measured by placing a standard test piece in the jaws of a tensile
machine, gradually separating the jaws, and measuring the stretching force necessary to break the test piece. Tensile strength is commonly expressed as pounds (or tons) per square inch of original cross section.
Tension test
A test in which a machined or full-section specimen is subjected to a
measured axial load sufficient to cause fracture. the usual information derived
includes the elastic properties, ultimate tensile strength, and elongation and
reduction area.
Ternary Alloy
An alloy that contains three principal
elements.
Terne Plate
Sheet steel, coated with a lead-tin alloy.
The percentage of tin is usually kept as low as possible because of its high
cost; however, about 15% is normally necessary in order to obtain proper coating
of the steel, since pure lead does not alloy with iron and some surface alloying
is necessary for proper adhesion.
Terne principally is used in the manufacture of gasoline
tanks, although it also can be found in chemical
containers, oil filters and television chassis.
Test piece
Components welded together in accordance with a
specified welding procedure, or a portion of a welded
joint detached from a structure for test.
Test specimen
A portion detached for a test piece and prepared as
(Test coupon)
Thermal Analysis
A method of studying transformations in metal
by measuring the temperatures at which thermal arrests occur.
Thermal cutting
The parting or shaping of materials by the application
of heat with or without a stream of cutting oxygen.
Thermocouple
A device for measuring temperatures by the
use of two dissimilar metals in contact; the junction of these metals gives rise
to a measurable electrical potential with changes in temperature.
Thermo-mechanical-controlled-processing (TMCP)
A term referring to special rolling practices that
use controlled-rolling and/or accelerated cooling.
Thermal Treatment
Any operation involving the heating and cooling of a
metal or alloy in the solid state to obtain the desired
microstructure or mechanical properties.
Thickness Gage or Feeler
Stock
A hardened and tempered, edged, ground, and
polished thin section, high carbon strip steel. Usually 1/2 in width and in
thicknesses from .001 to .050 manufactured to extremely close tolerances. It is
used primarily for determining measurement of openings by tool and die makers,
machinists, and automobile technicians. It is prepared in handy pocket size
knife-like holders containing an assembly of various thicknesses. Also prepared
in standard 12 lengths with rounded ends and in 10 ' and 25' coils. Universally
used in the metal industry.
Three-Quarter Hard Temper
(A) In stainless steel strip tempers are based on a minimum tensile or yield
strength. For Chromium-Nickel grades three-quarter hard temper is 175,000 T.S.,
135,000 Y.S. min.
(B) In Brass mill terminology, this temper is three B&S
numbers hard or 29.4% thickness reduction.
TIG - welding
Inert-gas welding using a non-consumable electrode
(inert-gas tungsten-arc welding)
Tin (Sn)
(Chemical symbol Sn) Element No. 50 of the
periodic system; atomic weight 118.70. Soft silvery white metal of high
malleability and ductility, but low tensile strength; melting point 449
(degrees) F., boiling point 4384 (degrees) F., yielding the longest molten-state
range for any common metal; specific gravity 7.28. Principal use as a coating on
steel in tin plate; also as a constituent in alloys.
Tin Mill
Continuous tin-plating facility to produce tin mill steel sheet to be used in
food and beverage cans and other containers.
Tin Plate
Thin sheet steel with a very thin coating of metallic tin. Tin plate is used
primarily in can making.
Tin Plate Base Box
A Tin Plate Base Box is measured in terms of
pounds per Base Box (112 sheets 14 x 20) a unit peculiar to the tin industry.
This corresponds to it's area of sheet totaling to 31.360 square inches of any
gage and is applied to tin plate weighing from 55 to 275 pounds per base box. To
convert to decimal thickness multiply weight per base box by .00011.
Tin/Chrome Plating
A plating process whereby the molecules from the positively charged tin or
chromium anode attach to the negatively charged sheet steel. The thickness of
the coating is readily controlled through regulation of the voltage and speed of
the sheet through the plating area.
Tin-Free Steel
Chromium-coated steel. Because it is used in food cans just like tin plate, it
ironically is classified as a tin mill product. Tin-free steel is easier to
recycle because tin will contaminate scrap steel in even small concentrations.
Tinning
Coating with tin, commonly either by
immersion into molten tin or by electro-deposition; also by spraying.
Titanium (Ti)
Chemical symbol Ti. Element No. 22 of the
periodic system; atomic weight 47.90; melting point about 3270 (degrees) F.;
boiling point over 5430 (degrees) F.; specific gravity 4.5. Bright white metal,
very malleable and ductile when exceedingly pure. Its principal functions as an
alloy in the making of steel.
(1) Fixes carbon in inert particles
- (a) Reduces
martensitic hardness and hardenability in medium chromium steels.
- (b) prevents
formation of austenite in high-chromium steels.
- (c) prevents localized depletion
of chromium in stainless steel during long heating. Now finding application in
its own right because of its high strength and good corrosion resistance.
Titanium-based Superalloys
Lightweight, corrosive-resistant alloys suitable for high temperatures. These
alloys are very practical for airplane parts. Titanium alloys can be blended
with aluminium, iron, vanadium, silicon, cobalt, tantalum, zirconium, and
manganese.
Toe
The boundary between a weld face and the parent metal or between weld faces.
Tolerances
A customer's specifications can refer to dimensions or to the chemical
properties of steel ordered. The tolerance measures the allowable difference in
product specifications between what a customer orders and what the steel company
delivers. There is no standard tolerance because each customer maintains its own
variance objective. Tolerances are given as the specification, plus or minus an
error factor; the smaller the range, the higher the cost.
Tolerance Limit
The permissible deviation from the desired value.
Toll Processing
The act of processing steel for a fee ("toll"). Owners of the steel
sheet may not possess the facilities to perform needed operations on the
material (or may not have the open capacity). Therefore, another steel mill or
service center will slit, roll, coat, anneal, or plate the metal for a fee.
Ton
Unit of measure for steel scrap and iron ore.
-
Gross Ton 2,240 pounds.
-
Long (Net) Ton 2,240 pounds.
-
Short (Net) Ton 2,000 pounds.
Normal unit of statistical raw material input and steel
output in the United States.
-
Metric Ton
1,000 kilograms. 2,204.6 pounds or 1.102 short tons.
Tong Hold
The portion of a forging billet, usually on one end,
that is gripped by the operator's tongs. It is removed
from the part at the end of the forging operation.
Common to drop-hammer and press-type forging.
Tongue-bend test specimen
A potion so cut in two straight lengths of pipe joined by a butt weld as to
produce a tongue containing a portion of the weld. The cuts are made so that the
tongue is parallel to the axis of the pipes and the weld is tested by bending
the tongue
Tool Steels
Steel with a higher carbon and alloy content. Used to make tools for cutting,
forming or otherwise shaping a material into a part or component for a definite
use.
Torsion
A twisting action resulting in shear stresses and strains.
Touch welding
Metal-arc welding using a covered electrode, the covering of which is kept in
contact with the parent metal during welding.
Toughness
An indication of a steel's capacity to absorb energy, particularly in the
presence of a notch or a crack.
Trace
Extremely small quantity of an element, usually too small to determine quantitatively
Trade Case
A type of lawsuit filed by United States companies against their foreign
counterparts in response to imports at prices lower than those in the U.S.
market. Sanctions can be imposed by the International Trade Commission and the
Commerce Department on foreign producers involved in dumping and government
subsidization, if domestic manufacturers can prove material damage to their
results.
Transformation
A constitutional change in a solid metal, e.g., the change from gamma to alpha iron, or the formation of pearlite from austenite.
Transformation Ranges
(Transformation Temperature Ranges)
Those ranges of temperature within which
austenite forms during heating and transforms during cooling. The two ranges are
distinct, sometimes overlapping but never coinciding. The limiting temperatures
of the ranges depend on the composition of the alloy and on the rate of change
of temperature, particularly during cooling.
Transformation Temperature
The temperature at which a change in phase
occurs. The term is sometimes used to denote the limiting temperature of a
transformation range. The following symbols are used for iron and steels: .
Ac(cm) In hypereutectoid steel, the temperature at which the solution of
cementite in austenite is completed during heating. . Ac1 The temperature at
which austenite begins to form during heating. . Ac3 The temperature at which
transformation of ferrite to austenite is completed during heating. . Ac4 The
temperature at which austenite transforms to delta ferrite during heating. .
Ae(cm) Ae1 Ae3 Ae4 The temperatures of phase changes at equilibrium. .
Ar(cm) In
hypereutectoid steel, the temperature at which precipitation of cementite starts
during cooling. . Ar1 The temperature at which transformation of austenite to
ferrite or to ferrite plus cementite is completed during cooling. . Ar3 The
temperature at which austenite begins to transform to ferrite during cooling. .
Ar4 The temperature at which delta ferrite transforms to austenite during
cooling. . M(s) (or Ar) The temperature at which transformation of austenite to
martensite starts during cooling. . M(f) The temperature at which martensite
formation finishes during cooling. . NOTE: All these changes except the
formation of martensite occur at lower temperatures during cooling than during
heating, and depend on the rate of change of temperature.
Transition Temperature
(1) An arbitrarily defined temperature within
the temperature range in which metal fracture characteristics determined usually
by notched tests are changing rapidly such as from primarily fibrous (shear) to
primarily crystalline (cleavage) fracture. Commonly used definitions are
transition temperature for 50% cleavage fracture, 10-ft-lb transition
temperature, and transition temperature for half maximum energy.
(2) Sometimes
also used to denote the arbitrarily defined temperature in a range in which the
ductility changes rapidly with temperature.
Transition Temperature
(ductile-brittle transition temperature)
An arbitrarily defined temperature that lies
within the temperature range in which metal fracture characteristics (as usually
determined by tests of notched specimens) change rapidly, such as from primarily
fibrous (shear) to primarily cleavage.
Transverse
Literally, 'across', usually signifying a direction or plane perpendicular
to the direction of working.
Troosite
A previously irresolvable rapidly etching
fine aggregate of carbide and ferrite produced either by tempering martensite at
low temperature or by quenching a steel at a rate slower than the critical
cooling rate. Preferred terminology for the first product is tempered martensite;
for the latter, fine pearlite.
Trowel Steel
Hardened and tempered spring steel. .90 to
1.05 carbon content. Ordinary tolerances, but rolled extra flat -- Rockwell C
50. Used in the manufacture of plastering trowels.
Truss Spring Steel
Supplied cold rolled and bright annealed.
Carbon content about .70 -- Manganese .74. Must be formed very severely and must
be as free as possible from decarburization.
Tubing
When referring to OCTG, tubing is a separate pipe used within the casing to
conduct the oil or gas to the surface. Depending on conditions and well life,
tubing may have to be replaced during the operational life of a well.
Tukon Hardness (Test)
A method for determining micro-hardness by using a Knoop diamond indenter or Vickers square-base pyramid indenter.
Tumbling
Cleaning articles by rotating them in a cylinder with cleaning materials.
Tundish
The shallow refractory-lined basin on top of the continuous caster. It receives
the liquid steel from the ladle, prior to the cast, allowing the operator to
precisely regulate the flow of metal into the mold.
Tungsten (W)
(Chemical symbol W) Element No. 74 of the periodic system; atomic weight 183.92.
Gray metal of high tensile strength, ductile and malleable when specially
handled. It is immune to atmospheric influences and most acids, but not to
strong alkalis. The metal is used as filament and in thin sheet form in
incandescent bulbs and radio tubes. (1) Forms hard abrasion -- resistant
particles in tool steels. (2) Promotes hardness and strength at elevated
temperatures.
Tungsten Carbide
Compound of tungsten and carbon, of composition varying between WC and W2C;
imbedded in matrix of soft metal, such as cobalt, extensively used for Sintered
Carbide Tools.
Tungsten inclusion
An inclusion of tungsten from the electrode in TIG-welding.
Tunnel Furnace
Type of furnace whereby stock to be heated is placed upon cars which are then
pushed or pulled slowly through the furnace.
Twist
A winding departure from flatness.
Two-Coat System
The combination of a prime
coat and a finish coat into a specified paint film. A
typical 1 mil, two-coat system will have about 0.2 mil of
primer coat and about 0.8 mil of finish coat.
Two-stage regulator
A gas regulator in which the gas pressure is reduced to the working pressure in two stages.
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